Batteries, tires, and parts on one line
LIAOQUNZHE LIMITED moves batteries, tires, automotive parts, and accessories, and runs the automated production line that packs and checks each lot before it leaves.
Four kinds of goods, one lot
A lot is named before it is loaded. Batteries, tires, parts, and accessories stay in the description that the line reads.
What moves
- Batteries
- Tires
- Parts
- Accessories
Batteries
Each battery is named by case and terminal before it is packed.
Tires
Size and count are written with the lot, then the tire is loaded.
Parts
Brakes, suspension, and the rest of the parts list travel as one lot.
Accessories
Lamps, mirrors, and looms are listed with the parts they belong to.
Named before it is loaded
A battery, a tire, a part, or an accessory is not fed to a station until the arrival has a name the line can read.
Name
The goods and the count are written before the belt starts.
Split
Batteries, tires, parts, and accessories are not piled together.
Hold
A piece with no name stays at intake.
Pass
Only a named piece is released toward the station.
Written before a lot moves
The station does not start until the specification, the pack, the mark, and the signal are the same lot.
Spec
The goods, the count, and the side of the crate are named together.
Pack
Batteries sit upright. Tires sit on the roller. Parts stay in their fixture.
Mark
The lot mark is the one the next station is allowed to read.
Signal
Done is sent only when the crate is closed and the station is clear.
Four stations, one lot
The automated production line loads the goods, fits them to the crate, checks the count, and releases the lot only when that check passes.
Load
A battery, a tire, or a part is presented in a known pose. The line does not start until the fixture reads it.
Fit
The arm sets each piece in the crate that was written for that lot. A missing piece holds the station.
Check
Count, pose, and mark have to agree. A failed check keeps that crate on the line.
Release
The lot leaves only after the check. The next load waits until the belt is clear.
The arm sets only what the fixture can hold
Each kind of goods has a place shaped for it. A piece that does not sit in that place is not packed.
Nest
A battery stands in a nest shaped for that case.
Cradle
A tire sits in a cradle that matches the size on the list.
Jaw
A brake or an arm is gripped at the points written for that part.
Tray
Lamps and looms stay in a tray, not loose on the belt.
A crate closes only when the count is right
Batteries, tires, parts, and accessories share one crate only when every piece on the list is in it.
Count
The number in the crate matches the number written for the lot.
Pose
Batteries stand upright. Tires sit flat. Parts stay in the fixture.
Lid
The lid closes after the last piece. An open crate does not leave the station.
Mark
The mark on the lid is the same mark the next station is allowed to read.
The lot moves only when both stations agree
Fit does not hand a crate to check, and check does not hand it on, until both sides read the same state.
Done
The arm has released the piece and is clear of the crate.
Empty
The next place on the belt is empty before the crate moves.
Clamp
The crate stays clamped until the receiving station takes it.
Path
One path is open. A second crate is not sent down the same belt.
A failed piece leaves the main belt
Check does not send a bad piece on with the lot. The side lane takes it, and the crate stays open.
Pull
The piece is taken off the main belt.
Hold
It waits there. The next good piece is not blocked by it.
Note
The miss is written against that lot.
Retry
It returns only when the station is ready to read it again.
Watched, held, and stopped
The line is specified with the machines: what may move, and what must stop a lot from going on.
Guards
Doors stay closed while the arm is in cycle. An open door removes motion.
Sensors
Piece present, crate closed, and tool clear have to agree before the next station starts.
Hold
A missing piece or a failed count keeps that lot on the line.
Stop
One stop halts the stations that share the line, so the next lot is not fed in.
The line loads again only when it is clear
A new lot of batteries, tires, or parts is not fed in until the last crate has left and the stations are empty.
Outfeed
The last crate is off the belt. The next place reads empty.
Guards
Doors are closed again after the stop. Motion stays off while a door is open.
Check
The stations report clear before the next battery, tire, or part is loaded.
Tell us the lot and the line
Name the batteries, tires, parts, or accessories, and how the stations should connect. We reply by email.